Umatshini wokusika iRubber Sheet: Ubukhulu kunye nobubanzi bezakhono

Izinto ezibalulekileyo ekufuneka ziqwalaselwe

• Oomatshini bokusika amaphepha erabha e-CNC basika uluhlu oluqhubekayo lobukhulu obuyi-0-20 mm kuma-cuts angama-80 ngomzuzu.
• Kukho ububanzi obuthathu bokusebenza: iibhentshi ezingama-600 mm, 800 mm kunye ne-1,000 mm, zonke zinobude bokucheba obuyi-0-1,000 mm.
• Ukuchaneka kokutya nge-Servo yi-0.1 mm; iprofayili kunye nokunqunyulwa kwendandatho kubamba i-0.05 mm kumatshini wokusika i-gasket.
• Izikali zamandla enjini ezinobubanzi: 1.5 kW kwimodeli ye-600 mm, 2.5 kW kwiimodeli ze-800 kunye ne-1,000 mm (450 ukuya kwi-1,200 kg).

Impendulo emfutshane:Umatshini wokusika amaphepha erabha uphatha isitokhwe samaphepha esinobukhulu obuyi-0-20 mm kububanzi obusebenzayo ukuya kuthi ga kwi-1,000 mm. Ububanzi bebhentshi ezintathu (600 mm, 800 mm kunye ne-1,000 mm) zonke zisika uluhlu olupheleleyo lwe-0-20 mm kuma-cuts angama-80 ngomzuzu, kunye nokuchaneka kokutyiswa kwe-servo kwe-0.1 mm.Ngenxa yokuba isitokhwe esibanzi nesityebileyo sifuna amandla emoto angakumbi, iimodeli ezingama-800 kunye ne-1,000 mm zineedrives ezingama-2.5 kW endaweni yemoto engama-1.5 kW kwibhentshi engama-600 mm.

Xa iworkshop itshintsha ukusuka ekusikeni ngesandla ukuya ekuzenzekeleni, umbuzo wokuqala kukuba ingaba umatshini omnye uza kugubungela yonke impahla yephepha. Oomatshini bachazwa ngamanani amabini: ubukhulu obukhulu kunye nobubanzi obukhulu. Ezo zibalo zimbini zichaza amandla ayo yonke enye into oyinqumleyo.

Esi sikhokelo sichaza oko kuvela kwiinkcukacha ze-CNC eziqinisekisiweyo size sigqibe ngomsebenzi wokukhetha imodeli enamanyathelo amahlanu.

Luluphi Uluhlu Lobunzima Olunokuphathwa Ngumatshini Wokusika Iphepha Lerabha?

Iqonga le-CNC lisika uluhlu oluqhubekayo lobukhulu obuyi-0-20 mm, kwaye olo luhlu alutshintshi phakathi kweemodeli zobubanzi.Zonke izitulo ezintathu zicheba ubude obufanayo be-0-20 mm nge-80 cuts ngomzuzu, ngoko ke umatshini omnye ugubungela iifilimu ezincinci, isitovu se-gasket esiphakathi kunye neeslabs ezixineneyo ngaphandle kokuthenga okwesibini.

Imela yiblade yentsimbi ekhethekileyo enoyilo lokucheba olufana ne-bevel. Ngenxa yokuba i-bevel inciphisa ukungqubana njengoko iblade ingena esitokhweni, ukusikwa kuhlala kucocekile kulo lonke uluhlu kwaye iblade iyaphela kancinci. I-slider isebenza kwiireyile zesikhokelo ezichanekileyo eziphezulu zodidi lwezixhobo zomatshini ze-CNC, yiyo loo nto ubuso obusikiweyo buhlala buyi-square nokuba bukwii-slabs ezingama-20 mm.

Umthombo: iinkcukacha zomenzi womatshini wokusika imicu yerabha ye-CNC (isinyithi esihlengahlengiswayo), xmxcjrubber.com.

Ubuchule bukwaxhomekeke kwizinto ezenziwe ngazo: iqonga lisika irabha yendalo, irabha yokwenziwa, iiplastiki kunye neentsimbi ezithile zobunzima zibe yimicu, iibhloko kunye neentambo. Iikhompawundi eziqinileyo kwisiphelo se-12-20 mm zixhomekeke kakhulu kwimela, ngoko ke iimodeli ze-2.5 kW lolona khetho lukhuselekileyo lomsebenzi ozinzileyo wesitokhwe esikhulu.

Ukuziphatha kweqela kubonisa amaxabiso aqhelekileyo kumava ethu kwiiprojekthi ezinikezelweyo.

Umatshini unokusika ububanzi obungakanani? Ichaziwe izakhono zobubanzi

Ububanzi bokusebenza bubekwe yibhentshi ngamanyathelo amathathu —Ububanzi bokusebenza obuyi-600 mm, 800 mm kunye ne-1,000 mm, nganye inobude obuyi-0-1,000 mm bokucheba.Ububanzi bebhentshi bubeka umda kububanzi bephepha elingenayo; ubude bokucheba bubeka umda kubude bestrip nganye egqityiweyo, ibhloko okanye ifilament.

Ububanzi bomatshini bulinganisa isikali. Ukusuka kwibhentshi engama-600 mm ukuya kwibhentshi engama-1,000 mm kuthatha ubunzima obupheleleyo ukusuka kwi-450 kg ukuya kwi-1,200 kg, kuba ifreyimu, iireyile zesikhokelo kunye nomqadi wokucheba zonke zikhula ukuze zigcine ukuqina kulo lonke ixesha. Ukuphuculwa kobubanzi ke ngoko kubiza kakhulu ukuthenga, ukuthumela kunye nokufaka, ngoko ke ukukhetha ngokuchanekileyo okokuqala kubalulekile.

Kwiphepha elibanzi kune-1,000 mm, indlela yokusebenza eqhelekileyo inamanqanaba amabini: ukunciphisa iphepha libe bububanzi bebhentshi kwi-aumatshini wokusika irabha, emva koko banqumle iindlela ukuya kubude kwibhentshi ye-CNC. Oomatshini ababini abalingana ngasekunene badlula umatshini omnye ogcwele kakhulu, kuba ukunyanzela iphepha elikhulu kwibhentshi encinci kuvelisa ukusikwa okugobileyo kunye ne-feeder jams.

Indlela Ubungqingqwa Nobubanzi Obusebenzisana Ngayo: Imvulophu Yobuchule Bokwenyani

Ubukhulu nobubanzi abuxhomekekanga kwimida; zidityaniswe zibe yimvulophu enye yobuchule. Itafile yemoto iyakubonisa oku: idrayivu ye-1.5 kW ikhonza ibhentshi ye-600 mm, ngelixa zombini iibhentshi ezibanzi zifuna i-2.5 kW.Ngenxa yokuba amandla okucheba akhula xa icandelo elinqamlezileyo lisikwa (ububanzi buphindaphindwa ngobukhulu), eyona misebenzi mikhulu nebanzi kakhulu ithwala imela kunye nefreyimu nzima.

Zifika phi ii-odolo zokwenyani? Kuyo yonke iprojekthi ezinikezelweyo kwiminyaka emithathu edlulileyo, malunga ne-70% yee-odolo zephepha zehle phakathi kwe-3 mm kunye ne-12 mm ubukhulu, kwaye malunga ne-80% yahlala kububanzi okanye ngaphantsi kwe-800 mm (amaxabiso aqhelekileyo kumava ethu). Yingakho imodeli ye-800 mm iyeyona ifunwa kakhulu: igubungela umgama ophakathi wemvulophu enenjini ye-2.5 kW kwi-600 kg.

Ukuchaneka kugcina yonke i-envelope. Inkqubo yokondla ye-servo ibeka isitokhwe kwi-0.1 mm, kunye nokubala ngokuzenzekelayo kunye nemisebenzi ye-alamu kwiphaneli yesikrini sokuchukumisa. Ukuba ukunyamezela kwakho kuqinile kune-0.1 mm kwiindlela ezithe tye, impendulo ngumatshini weprofayili:Umatshini wokusika i-gasket yerabha ye-XCJ-QGJ2-180#ibamba ukuchaneka kwe-0.05 mm (i-servo 0.01 mm, i-lead screw 0.02 mm) kwiiringi kunye neendawo ezineprofayili ezivela kwisitokhwe se-1-20 mm.

Amanyathelo amahlanu okuHlanganisa amaphepha akho nomatshini ofanelekileyo

Sebenzisa olu landelelwano ngaphambi kokuba ucele ikowuteshini, kuba iguqula inxalenye engacacanga ibe lukhetho oluchanekileyo lwemodeli:

1. Bhala phantsi i-envelope yakho yephepha.Bhala phantsi ubukhulu obukhulu, ububanzi bephepha elingenayo kunye nobude benxalenye egqityiweyo kuyo yonke into oyisebenzisayo, kungekuphela nje inxalenye ethengiswa kakhulu namhlanje.
2. Yongeza i-headroom enobubanzi obuyi-20%.Sebenzisa lo mthetho ungasentla kwiphepha elibanzi, kwaye uqinisekise ibhentshi ehambelanayo: 600 mm, 800 mm okanye 1,000 mm.
3. Jonga ubukhulu bebhendi ngokuchasene namandla enjini.Ukuba uninzi lomsebenzi luphakathi kwe-12 mm kunye ne-20 mm, khetha imodeli ye-2.5 kW; gcina i-1.5 kW drive kwisitokhwe esincinci nesiphakathi.
4. Qinisekisa imfuneko yakho yokuchaneka.Ukusika okuthe tye kwe-shear kusebenza ngokuchanekileyo kokutyisa nge-0.1 mm; umsebenzi weprofayili okanye weringi ongaphantsi kwe-0.1 mm udinga iqonga lokusika i-gasket le-0.05 mm.
5. Qinisekisa izixhobo kunye neenkcukacha ezikhethekileyo.Irabha yendalo, irabha yokwenziwa, iiplastiki kunye neentsimbi ezithile zonke zisikwe kumgca we-CNC, kwaye iinkcukacha ezikhethekileyo ziyafumaneka kwiimvulophu ezingaphandle kwetafile eqhelekileyo.

Ukuchonga Iingxaki Zokusika Kwiindawo Eziphezulu Zemvulophu

Uninzi lweziphene ezisikiweyo zibuyela umva ekusebenzeni kufutshane nomda wobuchule, ngoko ke le theyibhile idwelisa ezona ziphene ziqhelekileyo zokubangela nokulungisa:

Iipawundi zokuxilonga zizinto eziqhelekileyo kumava ethu kwinkxaso emva kokuthengisa.

Ukhuseleko lobuchule kunye nomsebenzisi zenzelwe kunye apha: umatshini uphethe isenzi sokusika imimese, iisenzi zerola yokutya kunye nesitshixo somnyango wokhuseleko. Ngemisebenzi yokukhusela, ii-OSHA'sisikhokelo sokukhusela umatshiniyeyona ngxelo isetyenziswa ngabahloli abaninzi, kwayeUsapho lwe-ISO 9000inkqubo esemgangathweni igcina uqeqesho lokugcinwa kwezi mvulophu zixhomekeke kuzo.

Isiphelo: Thenga i-Envelopu, Hayi iCandelo

Imvulophu enobukhulu obuyi-0-20 mm no-1,000 mm igubungela uninzi lomsebenzi wephepha lerabha ekuthengeni kanye.Tshatisa ibhentshi nephepha lakho elibanzi kunye ne-20%, vumela i-motor ilandele ibhendi yobukhulu, kwaye unyathele kumatshini weprofayili we-0.05 mm kuphela xa ukunyamezela kufuna oko. Ngenxa yokuba ezi modeli zintathu zabelana ngobude obufanayo bokusika, isantya kunye nokuchaneka, ukuphuculwa kobubanzi kamva kuthetha ukutshintsha umatshini omnye, kungekhona ukuphinda uyile umgca.

Hlaziya iudidi lomatshini wokusika irabhaokanye usithumelele uluhlu lwakho lwezinto ezisetyenzisiweyo — iqela lethu lobunjineli liza kuluthelekisa netafile yezakhono kwaye liqinisekise imodeli efanelekileyo, kuquka iinkcukacha ezikhethekileyo.