Uhlalutyo lweendleko zokusebenza komatshini wokucoca irabha

Izinto ezibalulekileyo ekufuneka ziqwalaselwe

• Umbane uncinci: injini ye-7.5 kW kumjikelo wemizuzwana engama-75 itsala malunga ne-0.16 kWh, okanye i-0.01 kWh ngekhilogram yerabha.
• Umsebenzi kunye nokuphathwa kuthatha i-45-60% yeendleko zokusebenza ngoomatshini, ngelixa i-nitrogen engamanzi ithatha i-55-70% yeendleko zokusebenza ezi-cryogenic.
• Ixabiso eliqhelekileyo nge-1,000 yeegram ezimbini ze-O-rings liqala kwi-23-36 USD ngesandla ukuya kwi-1.8-3.0 USD kumatshini wokucoca ngoomatshini.
• Yenza uhlahlo-lwabiwo mali lwe-4-7% yexabiso lokuthenga ngonyaka kwizinto ezingasetyenziswayo, kwaye ulindele iindleko zokusebenza zizonke ezikufutshane ne-6-10% yexabiso lokuthenga ngonyaka.

Impendulo emfutshane:Ukusebenzisa umatshini wokucoca irabha kubiza kakhuluI-1.80 ukuya kwi-4.20 USD ngee-O-rings ezincinci ezili-1,000, kwaye umbane ungaphantsi kwe-3% yelo nani. Umsebenzi, ukuphathwa, ukusasazwa kwezixhobo okanye i-nitrogen engamanzi kunye nokulahleka kwemveliso zenza ngaphezulu kwe-80% yebhili, ngoko ke umatshini one-kW rating ephantsi awusoloko ungowona ungabizi kakhulu ukuba nawo.

Uninzi lweekowuteshini zithelekisa oomatshini ngexabiso lokuthenga kunye namandla emoto. Akukho nanye kwezi nombolo ikuxelela ukuba ixabiso lenxalenye egqityiweyo lingakanani, kwaye yileyo inombolo umthengi wakho athetha ngayo.

Olu hlalutyo luguqula iinkcukacha ezipapashiweyo ezivela koomatshini bethu abathathu zibe yindleko nge-1,000 yeenxalenye, luze lubonise apho idola nganye ifika khona ngokwenene.

Zithini Iibhakethi Ezintlanu Zeendleko Kwinkqubo Yokucoca Uthuli?

Yonke imisebenzi yokucoca inkunkuma ineendleko eziphindaphindayo ezintlanu, kwaye ziziphatha ngendlela eyahlukileyo: isikali ezibini ezineenxalenye, isikali ezibini ezinexesha, isikali esinye esineempazamo. Ukuzahlula ngumsebenzi wonke, kuba isantya esinye seyure esidibeneyo sifihla ukuba yeyiphi i-lever ekufuneka itsalwe.

Uluhlu lwezabelo zizinto eziqhelekileyo kumava ethu kuzo zonke izinto ezifakelwe ngabathengi kwiiseal, iimoto kunye nezinto ze-elektroniki.

Ixabisa malini ngokwenene i-Electricity nge-Kilogram nganye?

IUmatshini wokucoca ngoomatshini we-XCJ-G600Iqhuba i-motor ye-7.5 kW nge-inverter kwaye ibiza i-20-40 s yokusika umthwalo omalunga ne-15 kg. Yongeza i-30 s yokulayisha, ukukhulula nokukhupha kwaye umjikelo omnye umalunga ne-75 s, ngoko ke i-motor itsala malunga ne-0.16 kWh ngebhetshi nganye xa umthwalo ugcwele —malunga ne-0.01 kWh ngekhilogram yerabha.

Nge-0.10 USD nge-kWh, oko kukuthi i-0.016 USD ngebhetshi ye-15 kg, okanye malunga ne-0.001 USD nge-kg;Ulawulo loLwazi lweMandla lwaseMelikaipapasha iireyithingi zerhafu zenyanga ukuba ufuna isibalo sendawo esikhuselekileyo. Ngenxa yokuba i-inverter inyusa i-motor kuphela ngexesha lesigaba sokuyilungisa, ukusetyenziswa kokwenyani kudla ngokuwela kwi-40-60% ngaphantsi kwesibalo somthwalo opheleleyo (amaxabiso aqhelekileyo kumava ethu).Imitha yombane ayisiyo apho imali iya khona.

Kutheni i-Nitrogen yolwelo ilawula umgca we-Cryogenic?

IUmatshini wokucoca i-nitrogen engamanzi ongama-80 LIbamba i-15-20 kg ngomthwalo we-roller, ifikelela kwi--150 °C kwaye igqibe umjikelo ngaphantsi kwemizuzu esi-8, kodwa amandla ayo okukhenkcisa alinganiselweyo yi-1.1 kW kuphela. Umbane ke ngoko ubiza malunga ne-0.015 USD ngomjikelo, ngelixa i-nitrogen eyenza umjikelo ukwazi ukubiza i-7-13 USD.

Phakathi kwe-0.8 kunye ne-1.2 kg ye-nitrogen engamanzi isetyenziswe nge-kg yerabha kumatshini olungiselelwe kakuhle (amaxabiso aqhelekileyo kumava ethu), ngoko ke umthwalo we-18 kg weetywina ezincinci udinga i-15-22 kg ye-nitrogen. I-nitrogen ehanjiswayo kwi-0.45-0.70 USD nge-kg ibeka i-media yodwa kwi-15 kg yerabha.0.36-0.84 USD ngekhilogram nganye yezinto ezigqityiweyo.

Iindleko zeendaba kuphela. Abasebenzi, izinto ezisetyenziswayo kunye nombane zongezelelekileyo.

Ngenxa yokuba i-nitrogen yeyona nto iphambili kumgca, ulawulo lweendleko ezibangelwa yi-cryogenic yingxaki yezothutho kunokuba yingxaki yomatshini. Ubungakanani betanki, amaxesha okugcwalisa kwakhona kunye nendlela i-roller epakishwe ngayo ngokuqinileyo ihambisa inani ngaphezu kwanoma yiluphi useto kwisikrini sokuchukumisa.

Ixabisa Ntoni Ixabiso Lomsebenzi Ngeenxalenye Ezili-1,000?

Umsebenzi kufuneka ubalwe ngomthwalo ngamnye, kungekhona ngeyure nganye yomatshini. Umqhubi omnye olayisha, ekhupha kwaye ekhupha amehlo, ibhetshi ye-15 kg yee-2 g ze-O-rings iphatha malunga neenxalenye ezingama-7,500 kwaye ichitha imizuzwana engama-60-90 yoqwalaselo lokwenyani ngomjikelo ngamnye. Ukuba loo mqhubi uphatha oomatshini abathathu boomatshini nge-9 USD ngeyure egcwele ngokupheleleyo, umthamo womsebenzi ufika kufutshane.0.70-1.00 USD ngeenxalenye ezili-1,000.

Ukukhupha umbane ngesandla kwiindawo ezifanayo ezingama-7,500 kuthatha iiyure ezili-19-30 zomsebenzi kwiinxalenye ezingama-250-400 ngeyure, nto leyo eyi-23-36 USD ngeenxalenye ezili-1,000.Loo msantsa, hayi ityala lamandla, yiwo ohlawula umatshini.Ukukhusela imiba apha: kubaimithetho yokukhusela oomatshinikufuneka kufakwe iingcango ezinxibelelanayo, umatshini ongenazo awunakushiywa usebenze ungajongwanga, nto leyo enyusa iindleko zomsebenzi kancinci kancinci.

Zeziphi iindleko ezibonakala kuphela emva kweenyanga ezilishumi elinesibini?

Izixhobo ezigugileyo kunye nezinto ezingafunekiyo azibonakali kwisilingo senyanga yokuqala. Izivalo zomnyango kwiyunithi ekrwada zihlala iinyanga ezi-6-12, ii-blasting impellers okanye ii-blade sets ziinyanga ezili-12-24, kwaye izihluzi ze-vacuum kwikota nganye. Ngenxa yokuba ezi zinto ziyasilela kancinci kancinci, imveliso ihlala ifana ngelixa ixabiso ngenxalenye nganye linyuka - uphawu oluqhelekileyo lokuba umatshini awukho semgangathweni.

Ulandelelwano lokuxilonga olusombulula uninzi lweendleko esizibonayo kwiifowuni zenkonzo.

Inyathelo ngeNyathelo: Yakha Inombolo yeNdleko nge-1,000-Parts onokuyikhusela

1. Lungisa iyunithi kunye nenxalenye.Linganisa iinxalenye ezilishumi ezigqityiweyo, yahlula ubunzima bomthwalo ngaloo manani, uze ubhale phantsi iinxalenye ngebhetshi nganye ukuze inani ngalinye elilandelayo libe ne-denominator enye.
2. Imitha ishifti enye epheleleyo.Bhala i-kWh kwimitha ye-clamp, i-nitrogen kg kumahluko wobunzima betanki, iiyure zomsebenzisi kunye nokwaliwa. Utshintsho olunye lwedatha ethembekileyo ludlula inyanga yoqikelelo.
3. Yabela iindleko nganye ngumqhubi wayo.Imidiya, iindawo zokugcina eziqhutywa zizixhobo kunye nabasebenzi bokuhlola baya kwi-1,000 yeenxalenye; amandla amiyo, ukubakho kwabaqhubi kunye nendawo yomgangatho iya kwi-1,000 nganye, uze wahlule ngomthamo.
4. Yongeza umgca wezinto zokuncedisa ezithengiswa ngonyaka.Yahlula imali echithwe zizinto zonyaka ophelileyo ngokwenani leenxalenye zonyaka ophelileyo endaweni yokuqikelela ipesenti.
5. Phinda uyiqhube rhoqo ngekota.Imodeli yokubiza imali engahlaziywanga iya kuhlala ithethelela umatshini osele uphelelwe kukunyamezelana.

Zithelekiswa njani iindlela ezine kwi-1,000 Parts?

Kwi-O-rings ezincinci, ukukhupha umbane ngoomatshini yeyona ndlela ingabizi kakhulu ngenxalenye nganye, amandla omoya ahlala embindini, kwaye i-cryogenic iphumelela kuphela xa i-flash incinci kakhulu okanye incinci kakhulu ukuba imidiya yoomatshini ingafikelela kuyo.

Kucingelwa ukuba abasebenzi abagcweleyo abayi-9 USD/h, i-0.10 USD/kWh kunye ne-0.55 USD/kg ye-nitrogen; amaxabiso aqhelekileyo kumava ethu ngee-2 g ze-O-rings.

Ungazinciphisa njani iindleko zokusebenza ngaphandle kokunciphisa umgangatho?

Utshintsho oluhlanu lubonelela ngobuninzi bemali egciniweyo, kwaye akukho nanye kuzo echaphazela umgangatho wenxalenye. Paka ibhere okanye irola ukuya kwi-80-90% yomthamo osebenzisekayo, kuba iindleko zomjikelo zizinzile ngomthwalo ngamnye kwaye umthwalo opheleleyo uphinda kabini iindleko ngenxalenye nganye. Gcina iiresiphi ezivunyiweyo kwimemori yomlawuli —umatshini wokukhupha umoya ngamandlaigcina iinkqubo zemveliso ezingama-999 — ngoko ke ukutshintsha kuyayeka ukutshisa i-first-batch scrap. Hlola iindawo ngobukhulu ngaphambi kokuba uzikhuphe, jonga oomatshini abathathu ngomqhubi endaweni yomnye, kwaye uthenge indlela ehambelana nobukhulu be-flash yakho kuneleyo inexabiso eliphantsi.

Isiphelo: Thenga ixabiso leCandelo, hayi umatshini

Umbane yingxolo. I-Labour, i-media kunye ne-yield loss zigqiba ukuba umgca wokukhupha umbane unenzuzo na, kwaye ziziphatha ngendlela eyahlukileyo kwizixhobo zoomatshini, zomoya kunye nezixhobo ezibonisa ubushushu. Ixabiso lemodeli nge-1,000 yeendawo zakho ngaphambi kokuba utyikitye, uze uphinde ulinganise emva kwekota yokuqala.

Sithumelele umzobo wakho wenxalenye, ubukhulu befleshi kunye nomthamo wenyanga, kwaye siza kukubuyisela uqikelelo lweendleko nge-1,000-parts olwakhelwe kwiinkcukacha zoomatshini esiza kuzicaphula ngokwenene.